Tag: tubular battery manufacturer

Top 5 Signs Your Inverter Battery Needs Replacement

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Inverter batteries are the silent heroes of every home and small business — quietly powering appliances, lights, and fans during power cuts. But like all machines, batteries too have a limited lifespan. Ignoring the signs of a dying inverter battery can lead to frequent power interruptions, system failures, and even safety issues. As a leading tubular battery manufacturer in Telangana, Sakthi brings you the top five warning signs that indicate it’s time to replace your inverter battery.

1. Backup Time Has Reduced Significantly

If your inverter used to run for several hours and now barely lasts an hour or two, it’s a clear sign the battery’s efficiency has dropped. Over time, the battery’s ability to hold charge decreases, especially if it’s not maintained properly. If you’re facing frequent low-battery alarms even after a full charge, consider a replacement.

2. Battery Takes Too Long to Charge

A healthy battery charges within a fixed time window. But when a battery begins to age or develop internal faults, the charging time extends. This not only leads to electricity wastage but also puts additional load on the inverter system. A delay in full charging despite adequate power supply is a strong indicator that your battery may be deteriorating.

3. Swelling or Leakage from the Battery

Any physical deformity such as swelling of the battery casing, visible acid leakage, or unusual smell is a serious red flag. These signs not only indicate the battery has reached the end of its life, but they also pose safety risks to your home and equipment. As a responsible tubular battery manufacturer in Telangana, Sakthi strongly advises immediate action in such situations.

4. Frequent Inverter Beeping or Error Indicators

Inverters today are smart and often signal battery problems through beeps or display indicators. If your inverter frequently beeps even when power is available, or if it shows error messages related to the battery, don’t ignore them. These alerts are programmed to detect irregularities in voltage output and charge retention.

5. Battery Age: More Than 3–5 Years Old

While tubular batteries are known for their longer lifespan, even the best batteries degrade over time. If your inverter battery is more than 3–5 years old, depending on usage and maintenance, it might be time to retire it. Sakthi, a reputed tubular battery manufacturer in Telangana, recommends periodic testing and inspection to avoid surprise failures.

Conclusion

Ignoring the early signs of a failing inverter battery can lead to inconvenient power cuts and higher maintenance costs. If you’re experiencing any of the signs above, it’s time to act. Choose Sakthi — the trusted tubular battery manufacturer in Telangana — for high-performance, long-lasting inverter batteries that keep your home powered without interruption.

Why Do Inverter Batteries Overheat in Summer? The Answer Might Surprise You!

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As summer temperatures rise, inverter batteries often struggle with overheating, leading to performance issues, reduced backup time, and even long-term damage. If your inverter battery is getting too hot, it’s not just the weather—several factors contribute to excessive heat buildup. Understanding the causes and taking preventive measures can help extend battery life and ensure reliable power backup. Whether you are a homeowner or a tubular battery manufacturer in Telangana, addressing overheating issues is crucial for optimal battery performance.

1. Why Do Inverter Batteries Overheat in Summer?

Inverter batteries generate heat naturally as they charge and discharge electricity. However, during summer, several external and internal factors accelerate this process, making batteries prone to overheating.

High Ambient Temperature

One of the most common reasons for inverter battery overheating is high surrounding temperature. When the room temperature exceeds 35°C, batteries struggle to dissipate heat effectively, leading to increased internal resistance and potential damage. Sakthi Batteries, a leading tubular battery manufacturer in Telangana, designs batteries with efficient heat management, but users still need to ensure proper ventilation.

Overcharging and Deep Discharging

Excessive charging and complete discharges strain the battery, generating more heat than usual. Modern inverters come with built-in protection, but older models may lack these safeguards. Ensuring proper charging cycles can prevent unnecessary overheating.

Poor Ventilation and Placement Issues

Batteries placed in enclosed spaces with minimal airflow tend to overheat faster. Keeping them near heat sources or in direct sunlight further worsens the issue. A tubular battery manufacturer in Telangana like Sakthi Batteries recommends placing the battery in a cool, well-ventilated area to prevent excessive heat buildup.

2. How Overheating Affects Battery Performance

Overheating is not just a minor inconvenience—it can cause serious damage to inverter batteries, including:

  • Reduced Battery Life – Excess heat accelerates plate corrosion, shortening the battery’s lifespan.

  • Loss of Backup Power – An overheated battery holds less charge, reducing the inverter’s backup time.

  • Increased Water Loss – High temperatures lead to faster electrolyte evaporation, especially in lead-acid batteries.

  • Risk of Swelling or Leakage – Extreme overheating can physically damage the battery, making it unsafe for use.

3. How to Prevent Inverter Battery Overheating

Taking preventive measures is essential to avoid overheating and extend battery performance, whether for personal use or for businesses involved in battery supply. Here are some expert tips:

Ensure Proper Ventilation

Always place the battery in a cool, shaded location with adequate airflow. Avoid storing it in enclosed spaces, as lack of ventilation can cause temperature buildup. Sakthi Batteries, a trusted tubular battery manufacturer in Telangana, recommends open storage racks to allow better air circulation.

Monitor Water Levels Regularly

If you are using a lead-acid battery, check and refill the water levels every 15-30 days during summer. Use only distilled water and never overfill. Batteries from reliable brands like Sakthi Batteries are designed to minimize water loss, but regular maintenance is still necessary.

Avoid Overloading the Inverter

Running too many appliances on an inverter can strain the battery and cause it to overheat. Check the inverter’s load capacity and ensure that you are not exceeding its limit. A tubular battery manufacturer in Telangana can guide you on selecting the right battery capacity for your needs.

Keep Battery Terminals Clean

Dust and corrosion on battery terminals can increase electrical resistance, leading to heat buildup. Clean the terminals with a baking soda and water solution and apply petroleum jelly to prevent oxidation.

Use a High-Quality Inverter and Battery Combo

Investing in a good-quality inverter and battery can make a significant difference. Sakthi Batteries, a well-known tubular battery manufacturer in Telangana, offers durable and heat-resistant batteries designed to withstand extreme temperatures.

4. When to Replace Your Inverter Battery

Even with proper maintenance, inverter batteries have a limited lifespan. Here are signs that indicate it’s time for a replacement:

  • Frequent Overheating – If the battery continues to overheat despite precautions, internal damage may have occurred.

  • Reduced Backup Time – If the battery no longer holds charge efficiently, it may be nearing the end of its life.

  • Visible Swelling or Leakage – Physical damage is a clear sign that the battery needs replacement.

  • Slow Charging – If the battery takes longer than usual to charge, its efficiency has likely decreased.

For a reliable and long-lasting replacement, consider products from Sakthi Batteries, a top tubular battery manufacturer in Telangana known for high-performance power solutions.

Conclusion

Overheating is a common issue that can reduce the efficiency and lifespan of your inverter battery. By following these preventive measures, you can protect your battery from summer heat and ensure uninterrupted power backup. Whether you are a homeowner or an inverter battery dealer, understanding these factors will help you maintain battery health.

For those looking for high-quality, heat-resistant batteries, Sakthi Batteries, a leading tubular battery manufacturer in Telangana, provides reliable solutions built for extreme conditions. Proper care and the right battery choice can help you avoid costly replacements and ensure long-lasting power support.

The Power Behind Reliable Backup: Tubular Batteries Explained

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Tubular batteries have become an essential energy storage solution for households and businesses alike, offering superior performance, reliability, and durability. These batteries are particularly popular for inverter systems due to their ability to provide consistent power backup for extended periods. Sakthi Battery, a renowned tubular battery manufacturer in India, specializes in producing high-quality tubular batteries designed to meet diverse energy needs.  

This blog provides a comprehensive understanding of tubular batteries, their components, working principles, and why they are an excellent choice for your power backup requirements.  

 What Is a Tubular Battery?  

A tubular battery is a type of lead-acid battery designed for high-efficiency performance and long life. Unlike flat-plate batteries, tubular batteries have a unique construction where the positive plate is enclosed within a series of tube-like structures. This innovative design enhances the battery’s durability and ability to deliver uninterrupted power for longer durations.  

Sakthi Battery, a trusted tubular battery manufacturer in India, leverages advanced technology to create batteries that excel in performance and reliability, making them an ideal choice for both residential and commercial use.  

 Components of a Tubular Battery  

  1. Positive Plate:  

   The positive plate is tubular in shape and made of high-grade lead alloy. The tube-like structure ensures the active material remains intact, preventing shedding and enhancing the battery’s lifespan.  

  1. Negative Plate:  

   The negative plate is flat and designed to complement the tubular positive plate, ensuring efficient energy storage and discharge.  

  1. Electrolyte:  

   A solution of sulfuric acid and water acts as the electrolyte, facilitating the flow of ions between the plates.  

  1. Separators:  

   Thin, porous separators prevent the positive and negative plates from coming into direct contact, reducing the risk of short circuits.  

  1. Durable Casing:  

   The battery casing is made of high-quality, non-conductive material to protect internal components and ensure safety.  

 How Does a Tubular Battery Work?  

The operation of a tubular battery involves a chemical reaction between lead, lead dioxide, and sulfuric acid:  

– Charging Phase: During charging, electrical energy is used to convert lead sulfate on the plates back into lead, lead dioxide, and sulfuric acid, restoring the battery’s capacity.  

– Discharging Phase: During use, the battery releases energy as lead dioxide reacts with sulfuric acid to form lead sulfate and water. This process continues until the battery is discharged.  

 Advantages of Tubular Batteries  

  1. Longer Lifespan:  

   The robust design of tubular batteries ensures minimal shedding of active material, significantly extending their lifespan.  

  1. High Efficiency:  

   Tubular batteries are designed for deep cycling, making them ideal for applications requiring prolonged power backup, such as inverter systems.  

  1. Low Maintenance:  

   These batteries require minimal maintenance and have low water loss, reducing the need for frequent top-ups.  

  1. Durability:  

   With the ability to withstand frequent and deep discharges, tubular batteries are perfect for areas with frequent power outages.  

 Why Choose Sakthi Battery?  

As a leading tubular battery manufacturer in India, Sakthi Battery prioritizes quality, performance, and customer satisfaction. Their tubular batteries are crafted using advanced technology and premium materials to ensure reliability and durability. Whether you need a power backup solution for your home or business, Sakthi Battery offers products that deliver consistent and long-lasting performance.  

 Conclusion  

Tubular batteries are an excellent energy storage solution, offering high efficiency, durability, and low maintenance. Understanding their construction and benefits helps you make an informed choice for your power backup needs.  When it comes to finding a reliable tubular battery manufacturer in India, Sakthi Battery stands out for its commitment to quality and innovation. Invest in Sakthi tubular batteries to experience uninterrupted power and peace of mind.